Sunday, 20 November 2016

Aprilia RS 125 starter relay removal refitting






Buy Aprilia RS 125 starter relays on Ebay UK here 


Aprilia RS125: Starter Relay (Solenoid) Diagnostic Guide

If your battery is full but you only hear a "click" (or nothing at all) when pressing the starter button, the relay is the likely culprit. This guide covers its location and removal:

  • Location: The starter relay is situated on the left-hand side of the bike, tucked behind the frame spar near the battery and the subframe mounting point.

  • The "Screwdriver Test": To confirm the relay is dead, you can briefly bridge the two large 10mm terminals with a rubber-handled screwdriver. If the engine turns over, the relay's internal switch has failed.

  • Removal Steps:

    • Safety First: Disconnect the negative terminal of the battery to prevent a short circuit.

    • Pull back the red rubber protective caps from the relay terminals.

    • Undo the two 10mm nuts holding the heavy-gauge red wires.

    • Unplug the small two-pin plastic connector (this receives the signal from the handlebar button).

    • Slide the relay out of its rubber mounting "sleeve."

  • Replacement: These are a common failure point on the RS125. Use a high-quality 12V 20A-30A replacement. A cheap unbranded relay can "stick" in the ON position, which will keep the starter motor spinning until it burns out or the battery dies.




This is the top side view of starter relay when battery and battery tray are removed 


Aprilia RS 125 starter relay removal refitting

the 2 smaller control side wire Yellow / red from key and
ground side ( stand )

      The relay pull straight of its holder , its held on buy rubber band
Aprilia RS 125 starter relay removal refitting

the 2 larger high amp direct from battery to 
starter motoro red wires 


Aprilia RS 125 starter relay removal refitting

disconnect them all and refit new relay and 


Aprilia RS 125 starter relay removal refitting

Aprilia RS 125 starter relay removal refitting



Other posts that might interest you

Aprilia RS125 starter relay testing , how to rs 125 


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