Saturday, 19 November 2016

Aprilia RS 125 Powervalve Rave PV valve removal replacement









Aprilia RS 125: Power Valve (RAVE) Buying & Troubleshooting Guide

This post addresses the common dilemma of replacing or upgrading the exhaust power valve (PV) system for the Rotax 122 and 123 engines.

  • Buying Advice: The author warns against "cheap" unbranded power valve blades found on auction sites. These are often made of inferior alloys that can heat-cycle poorly, warp, or even snap, dropping metal into the cylinder.

  • OEM vs. Aftermarket: Genuine Aprilia/Rotax blades or high-quality CNC-machined alternatives (like those from reputable tuning houses) are recommended to ensure the "scoop" profile matches the piston curvature perfectly.

  • The "Blanking Plate" Alternative: For those on a budget or seeking ultimate reliability at the cost of low-end torque, the post mentions the "blank" plate. This locks the valve in the "open" position, giving full top-end power but making the bike very "boggy" and difficult to ride below 8,000 RPM.

  • The Solenoid & Cable: Often, "power valve failure" is actually a snapped cable or a burnt-out solenoid. The post suggests testing the solenoid with a 12V battery; if it doesn't "click" and pull, the electrical coil inside has failed.

Just thought id take some photos of me removing the Powervalve from an RS 125 .



OK then to start with see our Tanks removal posts and our Battery removal posts to get down to see the PV servo .






Buy Aprilia RS 125 Power Rave valve parts from Ebay UK here






Aprilia RS 125 Powervalve Rave PV valve removal replacement

Remove the battery try its the 8mm bolt shown 


Aprilia RS 125 Powervalve Rave PV valve removal replacement

it then pulls out form the battery tray rubbers 

Aprilia RS 125 Powervalve Rave PV valve removal replacement

undo both small allen head bolts at the top of  PV servo 

Aprilia RS 125 Powervalve Rave PV valve removal replacement

Now undo both allen headed bolts at the engine cylinder 

Aprilia RS 125 Powervalve Rave PV valve removal replacement

unplug the wiring connector 

Aprilia RS 125 Powervalve Rave PV valve removal replacement


Aprilia RS 125 Powervalve Rave PV valve removal replacement

you may need to prize the PV free as it will be coked up 

Aprilia RS 125 Powervalve Rave PV valve removal replacement

the cable fitting side of PV `

Aprilia RS 125 Powervalve Rave PV valve removal replacement

Aprilia RS 125 Powervalve Rave PV valve removal replacement

servo and adjustment nut on servo

Aprilia RS 125 Powervalve Rave PV valve removal replacement




Here are some other posts that might interest you .

Aprilia RS125 rave valve removal and refitting powervalve video , rs 125

No comments:

Post a Comment