Saturday 31 August 2013

Aprilia rs125 jets blocked , carb cleaning , repair and stripping down






aprilia rs125 jets blocked ?  carb cleaning




aprilia rs125 jets blocked ?  carb cleaning


                                         
     




You could just dump it all in your ultrasonic cleaner , get one they are excellent 


aprilia rs125 jets blocked ?  carb cleaning




dellorto carb manual


Download the manual, read it. Stripping and cleaning carb is one of the easiest jobs to do on a 2stroke bike.
Meccano is harder to get to grips with than stripping and cleaning a carb. Don't let it scare you - it really is easy to do... otherwise, I'd suggest selling the bike and getting a 4T, as any regular maintenance that is a necessity for a 2 stroke bike is gonna scare you, and you're gonna end up forking out hundreds in labour hours to the local bike shop for tasks that really you should learn to do yourself.

Grey residue is likely result of water mixed with 2T oil saturating / flooding your spark plug as you have water in the float chamber that is submerging the main jet (mainjet is in base of float bowl, and petrol floats on water), so when you open throttle, bike gets a lung full of water rather than fuel.
Flip up tank. Turn fuel off. Look down at carb. Either side of it you'll see 2x jubilee clips clamped over rubbers. Undo those. Grab carb... move it backwards and forwards and work it out from between the rubbers. Keeping it the right way up, undo big brass bolt in bottom. Bottom will then come off. This bottom part is the float bowl. Ideally, open the bolt over a glass bowl so that you catch the spilt fuel and can inspect it for signs of water or contamination.
If no signs of globules of liquid suspended in fuel, inspect the bottom of the carb that you removed for signs of contamination - dust, rust, dirt etc. Rinse it out.
The jets are small brass things with a hole in the middle and a flat-blade screwdriver cut - you'll see em. Take them out one at a time, blow thru them, rinse in boiling water. Put em back in again. Tighten em til they nip gently.
Put float bowl back on. Do up the big bolt to secure it in place. (Note, this big bolt has the main jet fitted in the opposite end of it).
Fit carb back in between the rubbers. Put the jubilee clips back on. Turn on fuel tap.
See if it starts. See if problem still exists.

CARB SETUP
Set it to rev at 2000 with the idle screw, then twiddle the air screw just to the left of the idle screw... turn it all the way in, then back out 1.5 to 2.5 turns, listening to engine. As you turn it, revs should increase slightly. Set it to a point that revs are at highest and smoothest. Now use the idle screw to tune it back down to around 1100rpm - 1500rpm .

in = increase
out = decrease revs



aprilia rs125 jets blocked ?  carb cleaning



=================================================================

Servicing The Fuel System
Here we’ll look at servicing the fuel system, checking the tank, fuel tap, fuel hoses and fuel filter are all working correctly as well as checking for any signs of leakage, deterioration or damage. We are particularly looking to make sure that there are no leakages coming from the fuel hose or fuel union.

Inspecting The Fuel Hose
Firstly you’ll have to remove the tank, carefully removing the fuel hose that is connected to the fuel tap. Here you will have access to check the fuel hose for any damage or deterioration, if there are any signs then you should replace it immediately.

Inspecting Engine Oil Hoses
You’ll want to check the engine oil hoses from the oil tank to the pump, then from the pump to the carburettor. If there are any leakages present then ensure that all the hose clips are tight and replace any hoses that are cracked or have signs of deterioration.

Inspecting The Fuel Tap
With the tank removed inspect the tap and underside of the tank for any signs of fuel leakage. If the tap body is leaking then a new tap will need to be fitted as no individual components are available.

If the tap to tank joint is leaking then follow the proceeding instructions.

If your Aprilia RS 125 is the model between 1993 to 1998, the tap is retained by a union nut; hold the tank union with a spanner to prevent it twisting, then tighten the union nut carefully. On 1999 to 2005 models, the tap is retained by two bolts; tighten the bolts carefully. If leakage persists then remove the the tap and fit a new joint O-ring.

Fuel Filter
The fuel filter is mounted in the tank and is an integral part of the fuel tap system. Clean the filter at appropriate intervals or if you suspect fuel starvation.

With the tank removed you’ll need to drain the fuel into a suitable container.

On 1993 to 1998 models, hold the tank union with a spanner and loosen the union nut. Unscrew the tap and union nut from the tank and withdraw the the tap and filter assembly. It is recommended to fit a new O-ring upon reassembly.

On 1999 to 2005 models, undo the two bolts securing the tap to the tank and withdraw the tap and filter assembly carefully.

Allow the filter to dry, then clean with a soft brush or low pressure compressed air to remove all impurities in the system. Check the gauze for holes, if any are found then a new tap will need to fitted.










see more Aprilia RS 125 posts here 


aprilia rs125 servicing , and basic routine maintenance service specifications







SPARK PLUG  -   NGK BR10EG
SPARK GAP   -    0.5-0.7

PV CABLE PLAY      0.5MM
THROTTLE FREE PLAY 2-3MM
CHOKE FREE PLAY  2-3MM
CLUTCH LEVER FREEPLAY 51015MM

ENGINE IDLE    1150-1350RPM

CHAIN SLACK  25-35MM
BRAKE PAD WEAR 1.5MM
BRAKE DISK WEAR  3.5MM

OIL    HIGH GRAGE FULLY SUNTHETIC 2T
TRANS  SAE 75W
CAP     850CC

COOLANT  0.9 LITRES 50/50 water/antifreeze

BRAKE FLUID  DOT 4

DRIVE CHAIN SELF LUBRICATED WITH TRANS OIL

FORK OIL  10W-20W  , CAPACITY   430CC FORK SEAL SIZE 40x52x10,5 FORK DUST SEAL  40x52x4,6

MAIN BEARING SIZES 6305 - C4 

MAIN SEAL SIZES   (TO BE FOUND)

SEE BASIC SERVICE AND MAINTENANCE POST FOR MORE ADVICE ON SERVICING AND MAINTENANCE








Aprilia rs125 VHSB 34mm carb strip down video




Aprilia rs125 VHSB 34mm carb strip down video added to basic maintenance post and Aprilia rs125 carb jetting  posts




Aprilia rs125 VHSB 34mm carb strip down video
Aprilia rs125 VHSB 34mm carb strip down video


1. choke jet 
2. main jet 
3. float
4. atomiser 
5. idle tube / pilot jet < same thing
7. needle valve and seat 
8.main jet anti surge washer
air fuel is the angled screw towards the air box and is a air screw (not the one with the spring on that is the idle screw) 
out =more air to fuel
in = less air to fuel
float height set at 14mm dellorto suggest 11 mm 


You could just dump it all in your ultrasonic cleaner , get one they are excellent
 

Aprilia rs125 VHSB 34mm carb strip down video







Friday 30 August 2013

aprilia rs 125 vs cagiva mito evo 125



little bullshit comparison , me i love both of them don't choose one have both its easier !!


aprilia rs 125 vs cagiva mito evo 125
Aprilia RS 125


Year 2003-04          (similar years)
Engine Liquid cooled, single cylinder, two stroke electric powervalve   (same)
Capacity 125     (win cagiva 0 points)
Bore x Stroke 54 x 54.5mm  (win cagiva points)

Dell'Orto PHBH 28 BD / reeds   (same)
Ignition  /  Starting    Electronic with fixed spark advance CDI  (win cagiva 0 points)

Max Power  34 hp- 24.8 kW @ 11250 rpm   ( to similar to call )
Max Torque  20 Nm @ 10000 rpm            ( to similar to call )
Transmission  /  Drive   6 Speed  /  chain     (same)

Front Suspension     Inverted 40mm forks in high tensile steel. 120 mm wheel travel  ( to similar to call )
Rear Suspension  Swinging fork with two asymmetric arms in Aluminium fusion with thin-walled monocoque. Single hydraulic shock absorber. 120mm wheel travel  ( to similar to call )


Front Brakes                  Single 320mm disc 4 piston caliper
Rear Brakes                  Single 220mm disc 1 piston caliper   ( to similar to call )

Front Tyre                     110/70-17
Rear Tyre                      150/60-17    ( to similar to call )

Dry-Weight
Fuel Capacity                  14. Litres    ( 1 point aprilia)
Consumption  average      21.2 km/lit  (1 point aprilia)
Standing ¼ Mile               19.0 sec    (big lose 0 points)
Top Speed                       93mph
fun 10/10                        ( to similar to call )


aprilia rs 125 vs cagiva mito evo 125


Cagiva Mito 125
Year  2002-03   (similar years)
Engine  Liquid cooled, , two stoke single cylinder, electric power valve (same)
Capacity  125.6         (1 point to cagiva)
Bore x Stroke 56 x 50.6 mm  (win 1 point)
Compression Ratio 6.3:1
Induction   Dell'Orto carb Ignition  /  Starting    CDI  /  electric / adjustable timing (win cagiva 1 point)
Max Power   34 hp 24.8 kW @ 12000 rpm  ( to similar to call)
Max Torque    23 Nm @ 11000 rpm     ( to similar to call )
Transmission  /  Drive  6 Speed  /  chain   (same)
Front Suspension  40mm Marzocchi telescopic forks, 120mm wheel travel.( to similar to call )
Rear Suspension  Monoshock, 133mm wheel travel.   ( to similar to call )
Front Brakes  Single 320mm disc 4 piston caliper
Rear Brakes  Single 230mm disc 2 piston caliper     ( to similar to call )

Front Tyre  110/70  ZR17
Rear Tyre  150/60  ZR17       ( to similar to call )

Dry-Weight  129 kg
Fuel Capacity   12.5 Litres    ( lose 0 points)
Consumption  average  20.1 km/lit  (lose 0points)
Standing ¼ Mile    14.2 ses
Top Speed   ( 101  win cagiva 1 point)
fun        10/10  ( to similar to call )


so it seem cagiva mito wins hands down although rs125 in more economical (who cares) , i prefer the mito for looks myself as well , but thats just personal opinion ive got both and love both ,  rs125 rotax engines are a lot easier to rebuild though but cagiva uses its own engine .

both are great fun and quick.

to be honest both are great i cant tell any real world differences ..







see more Aprilia RS 125 posts here 






Monday 26 August 2013

aprilia rs125 colour paint codes




Great website here with Aprilia colour codes .







aprilia rs125 colour paint codes

aprilia rs125 colour paint codes

aprilia rs125 colour paint codes

aprilia rs125 colour paint codes


Aprilia
COLOR NAME
YEAR

PRIMER
MFG CODE
ORDER #
Grigio Magnet (Rvs Tuono)
03 & UP
APR-3EPEB
Rosso Baruk
02 & UP
APR-2FDRB
Flame Red
02 & UP
APR-2VHBB
Plumb Grey
02 & UP
APR-2RBXB
Violett
02 & UP
APR-2DFNB
Blu Coast
02 & UP
APR-2WRAB
Scooterblue
01 & UP
APR-2FLCB
Rsv-Blau
01 & UP
APR-1JDLB
Futura Silver
01 & UP
APR-2JCXB
Beige / coarse met / light
01 & UP
APR-1PJYB
Grigio Tunnel
00 & UP
APR-1KBMB
Blu Chips
00 & UP
APR-2EDJB
Blu (RSV)
00 & UP
APR-WRT3B
Blu Zephir
00 & UP
APR-7DP5B
Grigio Medio Opaco
00 & UP
APR-1GJFB
Grigio Platino
00 & UP
APR-1GJGB
Nero Shadow
00 & UP
APR-1GJEB
Bianco Lunare
99 & UP
APR-1KHYB
Rosso Miro'
99 & UP
APR-6KM4B
Camoscio
99 & UP
APR-1GJHB
Nero (Pegaso)
99 & UP
APR-XWW6B
Blu Notte
99 & UP
APR-2WTKB
Blu Miami
99 & UP
APR-1GJDB
Blu
98 & UP
B/525
APR-REW5B
Grigio Verde
98 & UP
B/546
APR-REW7B
Azzurro Miami
98 & UP
APR-PCE8B
Beige / fine Met / dark
98 & UP
APR-REW8B
Blu Chiaro
98 & UP
APR-VEH9B
Giallo Brio
98 & UP
APR-NEN9B
Marrone Azteco
98 & UP
APR-PCH6B
Grigio Absolute
98 & UP
APR-PCH9B
Nero India (60 Gloss)
98 & UP
APR-PCH2B
Viola Malva
98 & UP
APR-NEP4B
Rosso Marte
98 & UP
APR-PCH8B
Violetto
98 & UP
APR-TCT8B
Azzurro Polo
97 & UP
APR-NEJ8
Blu Opaco
97 & UP
APR-RFE5B
Turchese Opaco
97 & UP
APR-RFE4B
Verde Amazzonia
97 & UP
APR-NEJ9
Argento Magnum
96 TO 92
APR-JBR9B
Giallo Ambra
96 & UP
APR-HLF6B
Giallo Crema
96 & UP
APR-HLG7
Giallo Paglierio
96 & UP
APR-JAA4
Grigio
96 TO 92
APR-JLK8B
Grigio Mirage
96 & UP
APR-HLE4B
Grigio Piuma
96 TO 92
APR-JLK7B
Grigio Profondo
96 & UP
APR-MXH1B
Grigio Scuro Opaco
96 & UP
APR-RFA6B
Nero
96 & UP
APR-HYW9
Rosso Cherry
96 & UP
APR-MXH2
Rosso Ciliegia
96 & UP
APR-JAA5
Rosso Terra
96 & UP
APR-HLF9
Verde Opale
96 & UP
APR-HLF7B
Rosso 2
95 TO 88
433  
APR-JBT1
Blu Europa
95 TO 93
APR-JLN9B
Grigio Argento
95 TO 92
APR-JLK9B
Rosso Rododendro
95 TO 96
APR-JLK6B
Viola / Solid
95 TO 88
APR-JBT3
Viola / Metallic
95 TO 93
APR-JLK2B
Turchese
94 TO 91
APR-JLR4
Verde / Solid
92 TO 89
APR-JLK5B
Verde / Metallic
94 TO 92
APR-KBL6B
Viola Chiaro
94 TO 89
APR-JBR8
Rosso Custom
93 TO 88
437
APR-JBT2
Arancio
93 TO 90
428
APR-JLP4
Rosso
93 To 90
APR-JLP5
Rosso Cherry
96 & UP
APR-MXH2


see more Aprilia RS 125 posts here